Most Complicated Ornament Yet

For this year's Christmas accessory I thought I would make a wreath, and in making this type, I believed I would make a wood turned torus. I decided I would include stripes to make it resemble a sweet cane style. I use the sticks from the PDX airport flooring job to make a wood turned segmented torus. I made 73 12 segmented rings that I cut a 5 Β° angle in and stacked these rings together to make the torus. I then sufficed into 6 pieces and included a striped ring in the space between the cut pieces of the torus. I glued everything back together again which provided me a stripe candy walking stick pattern within the donut shape. I wood turned this glue up on the lathe. I glued the torus to a circle that I had eliminated on the CNC maker and after that connected this circle to the chuck on the lathe. I turned as much as I could with that setup. Then I glued a second circle to the other side of the torus with hot glue and I turned the torus around and held it from the other side. This allowed me to turn the other parts of the torus that I could not reach on the first pass. After I sanded it to 600 grit and added walnut surface, it came out actually good.

Zena Forest Products

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0:00 (intro).
1:14 (making segments).
3:50 (making rings).
8:37 (making donut).
18:08 (woodturning).
24:57 (conclusion).

Most Complicated Ornament Yet

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21 Comments

  1. Your Christmas projects are some of my favorite videos. Hope you and your family have a warm and cozy holiday!

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  2. Happy holidays, Frank to you and your family. Thanks for all the incredible videos over the years.

  3. I think next year it’s time to make your own tree. One strong enough for all these ornaments and incorporates all your skills.

  4. What an amazing piece! I am incredibly impressed with your ability to visualize all of the components of such a complex geometry!

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